Interesting energy article regarding Sierra Nevada fuel cell energy
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Sierra Nevada harnesses 'beer power' to reduce its energy costs
Author:
Issue: 10/2006
FuelCell Energy Inc., a manufacturer of ultra-clean electric power
plants for commercial, industrial and
government customers, recently announced the upgrade of its 1-megawatt
(MW) Direct Fuel Cell power plant
at Sierra Nevada Brewing Company to use fuel created from a waste
byproduct of the brewing process. With
this enhancement, Sierra Nevada furthers its sustainability and
energy-efficiency goals, while realizing
substantial cost savings by offsetting its purchase of natural gas.
The Chico, Calif., brewery's fuel cell power plant, which began running
last summer and was dedicated by
California Governor Arnold Schwarzenegger, initially ran on natural gas.
To boost the brewery's energy
efficiency and ecologically friendly profile, Sierra Nevada founder Ken
Grossman sought to convert the ultraclean
fuel cells from operating solely on natural gas to a gas mixture that
the brewery produced as a
byproduct, methane.
Sierra Nevada installed a compressor and filtration system to purify
methane gas that is generated during the
brewery's water treatment process, and then feed it to the power plant
for fuel. As a result, two of the plant's
four fuel cell stacks can now operate in dual fuel mode - using any
combination of natural gas and anaerobic
digester gas (ADG). As Sierra Nevada increases its production and the
amount of methane it generates, it also
can operate the other two fuel cells on ADG. Gas produced in the
digester reduces the amount of fuel used in
the power plant. The system is now capable of producing 250 to 400
kilowatts (kW) of electricity from biogas,
reducing the company's fuel costs by 25 to 40 percent. Regardless of the
fuel blend used, the high efficiency of
DFC power plants require less fuel than conventional power plants,
resulting in lower operating costs and an
overall reduction in the amount of carbon dioxide emitted into the
atmosphere per unit of power output.
The 1 MW power plant, one of three FuelCell Energy megawatt-class sites
now running in California, is
classified as an ultra-clean technology under California law and
provides virtually 100 percent of Sierra
Nevada's base load power requirements. The fuel cells operate in
co-generation mode, so their 650-degree
thermal output is utilized to create steam that further offsets the
natural gas needs of their existing boilers
providing an additional reduction in operating costs and increase in
system efficiency. The facility was named
one of 12 "Top Plants" worldwide by Power Magazine in 2006.
"By converting the DFC plants to operate on ADG, we have further
advanced our company's sustainability
goals and reduced our energy and waste disposal costs," said Sierra
Nevada's Grossman. "The fuel cell power
plant provides us with reliable, 24/7 electricity and helps make our
energy self-sufficiency a reality."
Sierra Nevada 's installation of ultra-clean onsite power generation has
also enhanced the company's
reputation of being a good neighbor by helping to reduce demand on the
local power grid for the production of
its award-winning craft beer. The company benefits by ensuring that its
critical business operations have
access to reliable power and neighbors have access to more power that
would otherwise be consumed by the
brewery.
"The installation at Sierra Nevada is a great example of the fuel
flexibility of our DFC power plants," said Bruce
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Ludemann, senior vice president, FuelCell Energy. "Because fuel cells
generate energy by chemical
conversion rather than combustion, they can convert virtually any
biomass- or hydrocarbon-power source into
ultra-clean electricity. Sierra Nevada is reducing its energy costs and
eliminating a manufacturing byproduct
that would otherwise add to its disposal and wastewater expenditures."
When the fuel cells generate more power than the brewery requires,
Sierra Nevada can send excess electricity
back to the grid system and receive credit for a portion of its
generation costs. A number of other FuelCell
Energy power plant sites use waste-related processes to create renewable
fuel for generating their electricity.
Kirin Brewery in Japan operates a DFC power plant fueled on digester
gas. In August, Gills Onions purchased
two DFC units to be fueled with ADG resulting from waste onion peels.
The power plant will create ultra-clean
energy while lowering disposal costs of this byproduct. Approximately
half the project cost was offset by federal
investment tax credits and accelerated depreciation (both created by the
US Energy Act of 2005), as well as
funds from the California Self Generation Incentive Program (SGIP).
About FuelCell Energy:
FuelCell Energy develops and markets ultra-clean power plants that
generate electricity with higher efficiency
than distributed generation plants of similar size and with virtually no
air pollution. Fuel cells produce base load
electricity giving commercial and industrial customers greater control
over their power generation economics,
reliability and emissions. Emerging state, federal and international
regulations to reduce harmful greenhouse
gas emissions consider fuel cell power plants in the same
environmentally friendly category as wind and solar
energy sources -- with the added advantages of running 24 hours a day
and the capacity to be installed where
wind turbines or solar panels often cannot. Headquartered in Danbury,
Conn., FuelCell Energy services over
50 power plant sites around the globe that have generated more than 124
million kilowatt hours, and conducts
R&D on next-generation fuel cell technologies to meet the world's
ever-increasing demand for ultra-clean
distributed energy. To learn more, visit
www.fuelcellenergy.com.
Please reference this article as:
, "Sierra Nevada harnesses 'beer power' to reduce its energy costs".
Reliable Plant
Magazine. 10/2006
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http://www.reliableplant.com/article_printer_friendly.asp?articleid=3019
Check out the attached article in your free time.
Beer, it just keeps on giving. Just one more great use!