Interesting
energy article regarding Sierra Nevada fuel cell energy supplies.
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Sierra Nevada harnesses 'beer power' to reduce its energy
costs
Author:
Issue:
10/2006
FuelCell
Energy Inc., a manufacturer of ultra-clean electric power plants for
commercial, industrial and
government
customers, recently announced the upgrade of its 1-megawatt (MW) Direct Fuel
Cell power plant
at
Sierra Nevada Brewing Company to use fuel created from a waste byproduct of the
brewing process. With
this
enhancement, Sierra Nevada furthers its sustainability and energy-efficiency
goals, while realizing
substantial
cost savings by offsetting its purchase of natural gas.
The
Chico, Calif., brewery's fuel cell power plant, which began running last summer
and was dedicated by
California
Governor Arnold Schwarzenegger, initially ran on natural gas. To boost the
brewery's energy
efficiency
and ecologically friendly profile, Sierra Nevada founder Ken Grossman sought to
convert the ultraclean
fuel
cells from operating solely on natural gas to a gas mixture that the brewery
produced as a
byproduct,
methane.
Sierra
Nevada installed a compressor and filtration system to purify methane gas that
is generated during the
brewery's
water treatment process, and then feed it to the power plant for fuel. As a
result, two of the plant's
four
fuel cell stacks can now operate in dual fuel mode – using any
combination of natural gas and anaerobic
digester
gas (ADG). As Sierra Nevada increases its production and the amount of methane
it generates, it also
can
operate the other two fuel cells on ADG. Gas produced in the digester reduces
the amount of fuel used in
the
power plant. The system is now capable of producing 250 to 400 kilowatts (kW)
of electricity from biogas,
reducing
the company's fuel costs by 25 to 40 percent. Regardless of the fuel blend
used, the high efficiency of
DFC
power plants require less fuel than conventional power plants, resulting in
lower operating costs and an
overall
reduction in the amount of carbon dioxide emitted into the atmosphere per unit
of power output.
The 1
MW power plant, one of three FuelCell Energy megawatt-class sites now running
in California, is
classified
as an ultra-clean technology under California law and provides virtually 100
percent of Sierra
Nevada's
base load power requirements. The fuel cells operate in co-generation mode, so
their 650-degree
thermal
output is utilized to create steam that further offsets the natural gas needs
of their existing boilers
providing
an additional reduction in operating costs and increase in system efficiency.
The facility was named
one of
12 "Top Plants" worldwide by Power
Magazine in 2006.
"By
converting the DFC plants to operate on ADG, we have further advanced our
company's sustainability
goals
and reduced our energy and waste disposal costs," said Sierra Nevada's
Grossman. "The fuel cell power
plant
provides us with reliable, 24/7 electricity and helps make our energy
self-sufficiency a reality."
Sierra
Nevada 's installation of ultra-clean onsite power generation has also enhanced
the company's
reputation
of being a good neighbor by helping to reduce demand on the local power grid
for the production of
its
award-winning craft beer. The company benefits by ensuring that its critical
business operations have
access
to reliable power and neighbors have access to more power that would otherwise
be consumed by the
brewery.
"The
installation at Sierra Nevada is a great example of the fuel flexibility of our
DFC power plants," said Bruce
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Ludemann,
senior vice president, FuelCell Energy. "Because fuel cells generate
energy by chemical
conversion
rather than combustion, they can convert virtually any biomass- or
hydrocarbon-power source into
ultra-clean
electricity. Sierra Nevada is reducing its energy costs and eliminating a
manufacturing byproduct
that
would otherwise add to its disposal and wastewater expenditures."
When
the fuel cells generate more power than the brewery requires, Sierra Nevada can
send excess electricity
back
to the grid system and receive credit for a portion of its generation costs. A
number of other FuelCell
Energy
power plant sites use waste-related processes to create renewable fuel for
generating their electricity.
Kirin
Brewery in Japan operates a DFC power plant fueled on digester gas. In August,
Gills Onions purchased
two
DFC units to be fueled with ADG resulting from waste onion peels. The power
plant will create ultra-clean
energy
while lowering disposal costs of this byproduct. Approximately half the project
cost was offset by federal
investment
tax credits and accelerated depreciation (both created by the US Energy Act of
2005), as well as
funds
from the California Self Generation Incentive Program (SGIP).
About FuelCell Energy:
FuelCell
Energy develops and markets ultra-clean power plants that generate electricity
with higher efficiency
than
distributed generation plants of similar size and with virtually no air
pollution. Fuel cells produce base load
electricity
giving commercial and industrial customers greater control over their power
generation economics,
reliability
and emissions. Emerging state, federal and international regulations to reduce
harmful greenhouse
gas
emissions consider fuel cell power plants in the same environmentally friendly
category as wind and solar
energy
sources -- with the added advantages of running 24 hours a day and the capacity
to be installed where
wind
turbines or solar panels often cannot. Headquartered in Danbury, Conn.,
FuelCell Energy services over
50
power plant sites around the globe that have generated more than 124 million
kilowatt hours, and conducts
R&D
on next-generation fuel cell technologies to meet the world's ever-increasing
demand for ultra-clean
distributed
energy. To learn more, visit www.fuelcellenergy.com.
Please reference this article as:
,
"Sierra Nevada harnesses 'beer power' to reduce its energy costs". Reliable Plant
Magazine. 10/2006
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http://www.reliableplant.com/article_printer_friendly.asp?articleid=3019
Check out the attached article in your free time.
Beer, it just keeps on giving. Just one more great use!