A couple of other ideas.
Install one way check valves between C02 tank regulators and white
inlet valves. If you slightly overfill a tank and accidentally continue
with your fermentation, your tank pressure will exceed regulator
pressure. If you connect the inlet fitting before venting excess gas,
the beer, beer sludge, and contamination will work back through the
regulator and is a bear to clean. I found some real nice plastic check
valves in a Cornelius dispenser but have not been able to locate more in
the market. Currently, my best find is the imported red handle valve
(with internal check ball). Best buy is at Superior Homebrewing. I
constructed a 6 valve manifold inside a chest freezer and manually turn
on the valves for the separate tanks as needed.
Once you get the general hang of carbonating, it gets easy to let just
a bit of gas into the beer and maintain the carbonation levels
appropriate for the style.
Jim said it well - all beer is different. Some beer seems to absorb
C02 very quickly and other beer (or pop) is quite stubborn. It is easy
to add and easy to remove the gas. Make sure the supply line is long
enough and small enough (internal diameter).
Fitting sanitizing. Picnic valves grow really nasty goobers that turn
white, green, orange, brown, and gray. It is really gross to have to
spit one of these critters out and even worse if you provide a beer,
with a treat, to a friend you wish to keep. Keep a small spray bottle
of your favorite sanitizer mixed up and use it whenever you disconnect
or connect a tank fitting. Also spray the sanitizer into the picnic tap
between servings. Keep a few spare lines (valves, hoses, and tank
fittings) filled with sanitizer so if you need a spare or if one goes
sour, you can attach a clean assembly to your tank. A little beer will
wash out the sanitizer and you will be back in business with fresh
tasting beer.
Last tip (honest). If you use a chest freezer and convert it to a
refrigerator by installing a separate control, you will generate and
trap moisture. The freezer is not designed to vent or drain out
moisture. Left unchecked, it will rust out the freezer and also create
a nice dark area for bacteria growth.
To prevent this problem, make some sort of collection channel and glue
it to the side of the freezer. This way, when the compressor is off and
the ice melts, the moisture will run down into the channel.
The best channel I found was a brass door air seal. It is basically a
brass "V." I took a small copper tube and soldered it into the base of
the "V" and routed the tube into the freezer drain. From there, I added
a small tube to the outside of the freezer and divert the escaping
condensate to a small evaporator pan located under the freezer. This is
almost identical to what is used in current day freezers and
refrigerators and it keeps the internal area quite dry.
Best of luck with testing, carbonating, sampling, etc. Please let us
know when we should show up for the sample party.
Rick Oftel
MHBA